Independent workshop record · Not affiliated with Aprilia or Piaggio

Tuning and jetting

  • Sourced power figures, and the licence boundary.
  • PHBH main jet 115 restricted, 120 unrestricted.
  • A 34 mm carb on a 122 is a mod, not that table.

Power, carefully

What was homologated, and what is still a rumour.

The useful tuning record is a dyno sheet with a date, not a jet size copied from a stranger. Homologation figures stay as the brief recorded them. The PHBH jet stacks are from the workshop manual.

Power the brief records

Homologation and catalogue figures. Not a dyno day.
GenerationFigure in the brief
Extrema / GS23 kW homologated (31.3 PS). No factory-restricted version, per Hartrusion.
Round-lightOpen around 22 kW. MPA0 is 11 kW. MPA1 is 5 kW (80 km/h). UK bikes often sold at 15 bhp.
Bee-tailMPB0 22 kW. MPB1 11 kW. SF open 21–21.5 kW.
RSV-stylePY0 21 kW. PYA 11 kW.

Haynes 4298 labels its unrestricted carb column 20 kW. The figures in the table above are the research brief’s homologation numbers, about 21–23 kW and different by generation. They are not edited down to 20 kW. 15 bhp, where the brief uses it for UK bikes, is a third sentence.

Stock carb, and the 34 mm upgrade

Stock, in Haynes 4298, is a Dell'Orto PHBH28BD for both the 11 kW column and the 20 kW column. The research brief still pairs a VHSB 34 with the Rotax 123 and a PHBH 28 with the Rotax 122. Those are identification records. They are not a jet stack for a different body.

The upgrade people fit is a 34 mm carb on a Type 122 that left with the 28 mm carb. PJME sells that Dell'Orto for 1993–2005 and says the standard inlet manifold will not take it. Hartrusion says the same change is widely made, usually to the VHSB 34 LD, and that it is harder to jet at low rpm. Published 34 mm stacks do not agree. None of them is typed in here as the setting. The parts, the conflict, and the seizure warning are on mods: carburettor.

Exhausts and big-bore kits

From 2003 the expansion chamber has a catalyst. A non-catalyst pipe is the step in the derestriction notes, for a bike you are allowed to ride in that state. Brand names and part numbers are not in the brief.

PJME is also named for big-bore kits. Bore sizes, the piston they use, and any change to the transfer ports are To verify in that supplier’s own listing and then on a dyno.

Jetting

Haynes 4298 lists a Dell'Orto PHBH28BD for the 11 kW restricted RS125 and again for the 20 kW unrestricted RS125. It does not give a jet stack for the 34 mm Dell'Orto VHSB that the research brief records on the Rotax 123. Do not put these jets in a 34 mm body. Match the stamp on the carburettor. Pilot-screw turns, float height and needle-clip position areNot published. Idle for both columns is 1,150–1,350 rpm. Throttle and choke free play are 2–3 mm.

Dell'Orto PHBH28BD, Haynes manual 4298
Item11 kW restricted20 kW unrestricted
CarburettorDell'Orto PHBH28BDDell'Orto PHBH28BD
Starter jet7070
Main jet115120
Pilot jet6262
Slide needleBN 264BN 266
Float needle valve250250
Pilot screwNot publishedNot published
Idle speed1,150–1,350 rpm1,150–1,350 rpm

Spark plug in the same manual: NGK BR10EG, electrode gap 0.5–0.7 mm, torque 20 Nm. A derestriction blog in the brief says to leave a BR8EG for a colder BR10EG. The manual extract does not list a BR8EG. Both stay. Keep your own baseline as well: screw turns, plug colour, temperature, and what exhaust was fitted. The carburettor strip is guide 6. The same table, with the conflict written out, is on carb specs.

A dyno log with nothing in it yet

Run log. Add a row when you have a sheet. Do not type a horsepower from memory.
DateBike and engineExhaust and jettingResultWhere
———Not recorded—

Sources

Research brief dated 24 October 2026. Where this page says “the brief”, that is the sourced master plan behind the first edition.